Sintered metal

Material

· Iron type

· Copper type

· Stainless steel type

· Oil impregnated bearings (copper, iron)

Main materials

Type symbol Oil content

capacity %

Chemical composition % Crushing strength
kgf/mm2
Fe C Cu Sn Pb Zn Other
SBF4118 18≥ Remain 0.2~0.6 5≤ 3≤ 28≥
SBK1112 12≥
18<
1≤ 2≤ Remain 8~11 0.5≤ 20≥
SBK1218 18≥ 1≤ 2≤ Remain 8~11 0.5≤ 15≥
Symbol Mechanical nature Density
g/cm³
Chemical composition
%
Tensile strength
kgf/mm²
Elongation
%
Charpy
Impact value
kgf・m/cm²
Fe C Cu Ni Sn Cr Mo Other
total
SMF1010 10≥ 3≥ 0.5≥ 6.2≥ Remain 1≤
SMF1015 15≥ 5≥ 1.0≥ 6.8≥ Remain  ー 1≤
SMF1020 20≥ 5≥ 1.5≥ 7.0≥ Remain  ー 1≤
SMF4030 30≥ 1≥ 0.5≥ 6.4≥ Remain 0.2~1.0 1~5 1≤
SMF4040 40≥ 1≥ 0.5≥ 6.6≥ Remain 0.2~1.0 1~5 1≤
SMF4050 50≥ 1≥ 0.5≥ 6.8≥ Remain 0.2~1.0 1~5 1≤
SMF5030 30≥ 1≥ 1.0≥ 6.6≥ Remain 0.8≤ 0.5~3 1~5 1≤
SMF5040 40≥ 1≥ 1.0≥ 6.8≥ Remain 0.8≤ 0.5~3 2~8 1≤

Restriction on design shape

The following is an example. Please contact us for details.

1. Avoid corners and narrow and long grooves.

金型強度の確保と粉末を均一に充填するために、鋭角を避けRを付ける

● To ensure mold strength and to uniformly fill the powder, avoid Right Angle and attach R.

狭くて長い溝は避け、丸みのある溝とする

● Avoid narrow and long grooves, make round grooves.

2. Avoid thin walls, please make round holes if possible.

孔にすることで金型製作が容易になり、コストが下がる

● Making round holes makes mold making easier, lowering costs.

粉末が流れ込みやすいように肉厚をとる

● Take wall thickness so that powder easily flows.
● Make the wall thickness thicker than 0.8 mm.
● Length should not be more than 2.5 times the diameter.

3. There are constraints on die manufacturing.

完全な球面は成型不可能なので、平らな部分をつける

● Completely spherical surface is impossible to mold, so attach a flat part.

ギア底径とボス径の同一寸法は避ける

● Avoid the same dimensions of the gear bottom diameter and the boss diameter (minimum diameter difference of 3 mm is required).

4. Shape that can obtain uniform density and shape that can be drawn out.

逆テーパーは成型不可能なので、機械加工となる

● Inverse taper is impossible to form, so it will be machined.
● V-shaped grooves at right angles to the molding direction · Holes are machined, but the bead grooves in the molding direction can be molded.

ボス部と反対側の外径・内径にテーパーを設ける

● Provide a taper on the outer diameter and the inner diameter on the side opposite to the boss portion.
● It is better to machine machined parts with multiple steps.

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